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Filtration Systems

Premium protection for your diesel injection system

Your next tank of diesel could be lurking with Water, Microbial growth (bugs) or tiny particals that the factory filter never picks up – They can all destroy your fuel injection system! Contaminated fuel can come from a range of sources, such as:

  • Fuel stations
  • Drums or jerry cans
  • Bulk storage tanks

DON’T RISK IT, GET EXTRA PROTECTION TO SAVE IT

Modern diesel engines are equipped with advanced high pressure electronically controlled injection systems which can be easily damaged and the biggest enemy of this equipment is poor quality fuel, or more frequently contaminated fuel.

Whether it be water, microbial growth (bugs) or particle matter that gets into jerry cans or service stations in remote places  the cost of repairing damage caused by contamination in your fuel can be huge. A Common rail diesel  engine rebuild alone can cost over $15,000. So prevention is better than cure.

One way to provide the best protection to your engine is to install an additional fuel filter and water separator. All common-rail systems only have one factory filter, so installing the additional filter included in a Diesel Care Fuel Filter Bracket Kit™ is an absolute must. The full range of D.I.Y. Kits are available to suit a wide range of diesel vehicles have been designed to give you peace of mind and save your pocket.

Diesel Care Fuel Filter Kits

Safeguard your engine with an easy to install D.I.Y Fuel Filter Bracket Kit

Fuelmanager Filter Kit Details

The original kit – Developed from our team of experienced technicians with over 67 years in the industry.

Filter Kits – Features

EVERYTHING YOU NEED TO DO THE JOB!

Fuel Manager Filter System

Designed to efficiently remove particle matter and water from fuel –  THE FUEL MANAGER Filter systems consist of a range of primary and secondary filters available in different lengths and micron levels to suit nearly every make and model diesel 4WD.

Fuel Manager options & variations are so numerous that they will meet any application but for our Diesel Care Fuel Filter Bracket Kits we have chosen to use the following:

Primary (Pre) Filter – 30 microns

Plumbed before your factory fuel filter. Rated at 30 microns and prolongs the service life of your factory filter cartridge.

Secondary (Final) Filter  – 2 and 5 microns

Plumbed after your factory filter as a last line of defence the secondary filter in both 2 micron and 5 microns for V8 applications will effectively remove any water or contaminants that make it past your factory filter.

Custom Brackets Made in Australia

Diesel Care Fuel Filter Bracket Kits feature a wide range of custom made high quality stainless steel mounting brackets custom made in Australia.

All Hoses, Fittings, Clamps and Hardware*

This is the complete kit with everything you need to install the FuelManager filter system.

Detailed Instructions

Our step by step instructions will ensure the installation is a simple task.

Simple Time Saving Installation

Incredibly easy DIY install that ANYONE CAN DO!
Yes, that’s right – anyone can install a Diesel Care Fuel Filter
Kit; our mounting kits and design are that simple.

1 –> 1.5 hours in the shed = a safer engine for ever!

VALUE FOR MONEY

Superb value for money.  Full filter kits starting from just a few hundred bucks (far less than injector or engine work!)

THE ORIGINAL DIESEL FUEL FILTER KIT – OFTEN COPIED NEVER EQUALLED

We’re the creators of the ORIGINAL diesel fuel filter kit, that others copy.

We have  the largest range of kits because we do the R&D to produced them first.

*Please note, everything is included in the kit for an easy D.I.Y. install but of course you will still need suitable assembly and dismantling tools, eg. Spanners or sockets a wrench to tighten bolts supplied, screwdriver etc. Common tools that you’ll find in your toolbox or can borrow from a mate!

Filter Contamination Evidence

Think it cant happen to you? Here are some pictures of the contaminated fuel filters in a Mitsubishi Triton.

The first picture is the factory filter, this has done approx 30.000ks and there is clear evidence of contamination – the black deposits.

The other is the Fuel Manager secondary filter, it’s done approx 20.000ks – the blackness in this filter is evidence that it is catching contaminates which could have ended up in the engine causing some costly repairs!

It also worth noting that the filter media in the Fuel Manager is Glued top and bottom, where as the factory filter is just sealing the metal faces at the top.

Your next tank of Diesel could destroy you engine. The protection of an additional fuel filter could save it.

Contaminated Fuel Filter Evidence Display

DUAL CATCH CAN AND FUEL FILTER KITS

If you are thinking about installing a fuel filter kit as well as a catch can you may be interested in the option of installing a ‘dual kit‘. At Diesel Care we have produced a range of  dual kits which include both a Fuel Manager Fuel Filter and a ProVent Catch Can all in the one kit.

FIND OUT MORE

Clarcor Fuel Manager - What Does It Offer?

Clarcor Fuel Manager is the versatile Diesel Fuel Filtration / Water Separation System.

We include Clarcor’s FUEL MANAGER FM100 Diesel fuel filters in our Kits because they are one of the most trusted brands on the market. Clarecor are one on the largest filtration companies in America, all they do is filtration, both liquids & gasses. The fuel filtration and water separation needs of today’s new generation diesel fuel systems demand extremely high efficiency, flexibility, multiple functions and ease of use with no risk of fuel spills or contaminated parts.

Clarcor’s patented Fuel Manager® range of combination fuel filter/water separators meets these demanding requirements and are used on hundreds of different machines powered by diesel engines. Over 60 Original Equipment Manufacturers specify the Fuel Manager Fuel filter/water separator systems for their engines &/or equipment. These include; John Deere, Caterpillar, Perkins, Sisu, Case, New Holland, Ford, Volvo, JCB, just to name a few. Available for light, medium and heavy duty trucks; and agricultural, industrial, construction and marine applications, there is a Fuel Manager Series to meet any condition.

fuel-manager-three-series

THREE SERIES AVAILABLE

FM10 Series – up to 200HP FM100 Series – up to 350HP FM1000 Series – up to 600HP

More
fuel-manager-flow-of-fuel-diagram

ENSURES CLEAN FUEL

Specially treated hydrophobic media to remove both water AND particulates. The unique design efficiently traps impurities & water without impeding flow rate.

fuel-manager-wide-range-sizes

WIDE RANGE OF SIZES

Clarcor’s massive range of FUEL MANAGER Diesel fuel filters are a unique, patented, modular diesel filter/water separator system that can be customised for virtually any application up to 600HP.

WIDE RANGE OF MICRON RATINGS

The Filter elements are available in 5 different micron ratings: 2, 5, 10, 30, & 150. While 150 micron is a relatively course filter that will strain particles 150 x 1000ths of a millimetre, the 2 micron will strains particles as small as 2 x 1000ths of a millimetre.

EASY REPLACEMENT

The design permits the replacement of elements without the use of tools & without spilling fuel, making service quick & easy.

Diesel Fuel Additives

As well as protecting your engine diesel fuel additives also improve diesel engine performance.

Diesel Care sells and recommends two separate additives; Stanadyne Performance Formula, & Fuel Doctor. These two additives are quite different in composition; Stanadyne’s additive being petroleum based, Fuel Doctor being detergent based.

Fuel additives are used to upgrade and stabilise fuel by reducing sludge and fuel tank contaminants. They work to clean and protect fuel system components such as the pump and injectors to achieve reduced wear on components and to restore lubricity. In addition, the cetane improver in some fuel additives such as Stanadyne Performance Formula results in easier starting, less smoke and more complete combustion. The net result is more horsepower, more torque and more km per litre. Consequently, a significant cost savings to you.

Regular use of a fuel additive will more than pay for itself by:

  • savings at the fuel station
  • provide protection to components and reduce the need for repairs
  • extend maintenance intervals.

Poor quality fuel leads to poor performance, low efficiency and expensive repairs so used in addition to our Diesel Care filter kits a fuel additive can provide your sensitive injection system with even more protection and overall better engine performance.

Fuel-Additives-Stanadyne-Fuel-Doctor

Fuel Filter Videos

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Diesel Care Filtration Kit Review

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How a Diesel Care Fuel Filter Kit Can Save You a Whole Lot of Headaches

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Will an auxiliary fuel filter cause flow or restriction issues with my vehicle?

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Avoid costs of over $15,000 to rebuild a Common Rail Engine

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Filter Change Instructions

Fuel Filtration News

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Fuel Filter & Catch Can Kits - Information Booklet

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Lack Of Servicing And The Damage It Can Cause

Information Booklet for Fuel Filter Kits and Catch Can kits

Store Locations

Diesel Care Locations in Queensland and New South Wales